MD Labs/ Mad Dog Knives
“
Literally thousands of successful grinds and finishes later, I know that Burr King is truly the King of the belt grinder world.
”
I strongly believe in credit where credit is due, so this unsolicited testimonial is long overdue.
I have been using Burr King
equipment for about 15 years now. During that time my company, Mad Dog
Knives, has risen from relative obscurity in a niche market to being a
well recognized and highly respected brand of hand made knives sold,
used and avidly collected the world over.
I started making knives
professionally in December of 1988 after leaving a career as a Rocket
Scientist. After wearing out three "off brand" bargain belt grinders in
as many years, I became disgusted with their tendency to self destruct
under what I considered normal usage.
I finally switched to Burr King
in 1992 after seeing some of them at an industrial show and speaking to
the Burr King rep there at the show. I owe him a debt of gratitude for
taking the time to explain the advantages of the Burr King designs to an
obvious skeptic, and allowing me to "test drive" the grinder right
there at the show. At the same show, I noticed that the guys in the 3M
booth were also using Burr King grinders to showcase their newest
belts. I ordered my first Burr King , a 2" X 72" knifemaker machine,
shortly thereafter.
I currently own three Burr King grinder products.
1) My first Burr King is a 2" X
72" single speed grinder that I have converted to a 2" X 60" through
the expedient of removing the mast that elevates the idler wheel. This
conversion allows me to use used belts from the 4" X 60" unit after I
split them to 2" width.
I ran this grinder as a 2" X 72" for several years until I got the 4" X 60".
I have never replaced anything
on this machine except the drive belts and the dog on the belt
tensioning system. I use this machine every day, and I work seven days a
week. It has a LOT of mileage on it.
This grinder has been a strong
performer since day one, and absolutely trouble free. I ground many
hundreds of knives on it before converting it to 2" X 60" for use on
handles and shaping processes after getting the big 4"
X 60". This machine is now primarily used for grinding and shaping
glass/epoxy composites, although it is also used for steel, especially
during my sharpening processes.
Had I realized the advantages of
a variable speed grinder, I would have ordered this one as a variable
speed unit. The "extra" cost of the variable speed system is well worth
it and amortizes itself almost immediately. This grinder is the one I
used when designing and developing the Mad Dog Knives SEAL ATAK knife,
the only knife in U.S. Military history to ever receive a sole source
justification.
2) My beloved Burr King 4" X 60" model 960-400 variable speed grinder. My closest companion about 40 hours a week.
This Burr King is the workhorse
in my shop, every Mad Dog Knife and Ax produced since early 1995 has
been ground on that machine, and it has run about six or seven hours a
day all of those years. Despite this extreme usage, it has also been
effectively trouble free. I have replaced drive belts many times, the
tensioner dog once (I made hardened tool steel versions for both
grinders so I wouldn't have to replace them ever again) and I have
replaced the contact wheel bearings twice. That's it. I am even using
the original contact wheel on the machine. I treat my equipment well,
but I use it a LOT. The durability of this machine has been amazing. On
the rare occasions when it required maintenance or replacements, it has
been simple and easy to work on. Down time is a killer for any machine
oriented business, and mine is no exception. The absolute reliability of
these machines is one of the best reasons I could give for buying them.
I quite literally make my living
with this machine. It runs smooth, grinds amazingly well and without
it, my knives would not be all that they are today. The variable speed
feature allows finishing with finer belts or ripping off great
quantities of hard steel with 60 grit, and the wide contact wheel allows
long belt life and a wide enough surface to do darned near anything on
the contact wheel. My grinding style is unusual, as I flat grind on the
contact wheel (instead of a platen) with the contact wheel running axis
vertical. I am unaware of any other knifemakers utilizing this
technique, and it would certainly not be possible without the Burr King
being such a smooth running machine. This machine has worn out thousand
of grinding belts, and the old belts are used for composite handle
grinding after splitting on the 2" X 60" machine which used to be a
2" X 72" "Knifemaker" machine.
3) I have recently added a 2" X
72" variable speed probe type grinder, your model 720. It replaces a
couple of lesser machines that have long since given up the ghost. Had I
to do it all over again, I would have upgraded to this machine long
ago. The benefits of 20/20 hindsight.
The different contact wheel
sizes have added a lot of ability to create new designs and execute them
quickly and reliably. I do everything by hand, so my tools have to be
literal extensions of my body. This machine makes me feel like I have a
whole other knifemaker in the shop! The fact that this grinder is
reversible is also a big help, a feature I have never seen on a grinder
before.
The 720 machine has now been
mounted on a custom made base which I designed and fabricated such that I
can rotate the grinder from belt running horizontally as it was
originally designed, to belt running edges vertical/wheel axis vertical
like my customized 940-600. This saves a lot of neck and back strain as
I grind some pretty strange shapes at times, and the different axis
attitudes allow me to do so with a minimum of stress and strain on my
already over taxed body. The new base was a pain to make, but it was
worth it.
Dealing with Burr King staff is
always an exercise in professionalism and courtesy. Every time I have
needed parts, you have had them in stock and got them out promptly. If I
have a question, someone is there who actually knows what I am talking
about... and best of all a real Human Being always answers the phone.
Burr King Grinders and Mad Dog
Knives have made for an unbeatable combination, and I can not recommend
your products, service, and professionalism highly enough. Without Burr
Kings working as hard as I do in the shop, life would be a heck of a lot
more difficult.
Thank you for making a great product, and thank you for maintaining such high standards of quality.
If a new knifemaker wants advice
from an 18 year veteran that has already made all of the usual mistakes
and more than a few that were evidently quite unique, it would be this:
- Don't waste your money and time on lesser equipment.
- Start with a Burr King, you won't be sorry!
Literally thousands of successful grinds and finishes later, I know that Burr King is truly the King of the belt grinder world.
Long Live the King.
Kevin "Mad Dog" McClung
President
MD Labs/ Mad Dog Knives
President
MD Labs/ Mad Dog Knives